Product Features
Sand molding machines with horizontal sand shooting,Horizontal sand shooting molding machine is a kind of equipment used in casting production.
Its core function is to fill the sand box or molding cavity by shooting sand in the horizontal direction to prepare sand molds. According to the reference materials and related knowledge, this type of equipment usually features uniform sand mold hardness, high clamping accuracy, and adjustable sand layer thickness, which helps improve the quality of sand molds and production efficiency.
It is suitable for process scenarios such as wet sand casting.
The JNP Horizontal sand molding machines is a high-performance, servo-driven molding system designed for stable operation, minimal energy consumption, and consistent casting quality. Featuring a horizontal sand shooting mechanism and a servo-controlled hydraulic system, the JNP series offers a reliable solution for foundries seeking high automation, low labor requirements, and efficient production.
1. Innovative Horizontal Sand Shooting Technology
Our sand molding machines with horizontal sand shooting represent a breakthrough in foundry technology, delivering unparalleled precision in mold production. Unlike conventional vertical systems, the horizontal shooting approach propels sand parallel to the parting plane, ensuring uniform density distribution and eliminating voids in complex patterns. This green sand mould machine technology achieves 92-96% compaction efficiency, making it ideal for producing high-integrity molds with exceptional dimensional accuracy. The horizontal flow maintains perfect pattern alignment while preventing sand segregation, resulting in superior surface finish and reduced machining requirements for final castings.
2. Fully Automated Operation for Maximum Efficiency
This Automatic sand injection molding machine provides complete, hands-free operation from sand filling to mold ejection. The integrated PLC system precisely controls the horizontal shooting process, compaction force, and pattern release with cycle times optimized for 200-450 molds per hour. As a fully electric sand injection molding machine, it utilizes servo-driven mechanisms for energy-efficient performance, reducing power consumption by 35% compared to hydraulic systems. The automation package includes self-diagnostic capabilities, real-time monitoring sensors, and IoT connectivity for seamless integration into smart foundry environments, ensuring uninterrupted production with minimal operator intervention.
3. Superior Mold Quality for Demanding Applications
Engineered as a specialized metal sand injection molding machine, this equipment excels in producing high-density molds for ferrous and non-ferrous castings. The horizontal sand shooting system delivers consistent mold hardness of 90-95 HB throughout the cavity, eliminating weak spots and ensuring structural integrity during pouring operations. This sand moulding machines technology particularly benefits complex geometries with deep pockets and undercuts, providing complete pattern filling without density variations. The result is a significant reduction in casting defects such as sand inclusion, veining, and misruns, achieving rejection rates below 0.5%.
4. Robust Industrial Design and Reliability
Built for continuous foundry operation, these sand moulding machines feature heavy-duty construction with reinforced steel frames, wear-resistant shooting nozzles, and hardened guide mechanisms. The horizontal shooting system is enclosed within dust-proof housing, protecting critical components from abrasive sand particles. As an electric sand injection molding machine, it eliminates hydraulic oil leaks and reduces maintenance requirements by 40% while operating with noise levels below 75 dB. The machine's modular design allows quick component replacement and easy access for maintenance, ensuring maximum uptime and longevity in demanding production environments.
5. Versatile Performance and Sustainable Operation
This green sand mould machine technology supports a wide range of foundry applications, from automotive components to industrial machinery parts. The horizontal shooting system accommodates various sand types including green sand, resin-coated sand, and clay-bonded mixtures. With its Automatic sand injection molding machine capabilities, the system optimizes sand usage, reducing waste by 30% through precise shot control and efficient recycling. The electric drive system minimizes energy consumption while maintaining consistent performance, making it an environmentally responsible choice for modern foundries seeking to reduce their carbon footprint and operational costs.
Product Parameter
JNP Horizontal Sand Shooting Molding Machine
| Model | Mold Size | Mold Height from (Cope) | Mold Height to (Drag) | Average Maximum Mold Rate (without Core setting) | Molding System |
|---|---|---|---|---|---|
| JNP3545 | (300~380)*(400~480)mm | 130~250mm | 130~250mm | 26 seconds/mold (without core-setting time) | Edge Blow + Squeeze |
| JNP4555 | (400~480)*(500~580)mm | 130~250mm | 130~250mm | 26 seconds/mold (without core-setting time) | Edge Blow + Squeeze |
JNP5565 | (500~580)*(600~680)mm | 130~250mm | 130~250mm | 26 seconds/mold (without core-setting time) | Edge Blow + Squeeze |
JNP6575 | (600~680)*(700~780)m | 130~250mm | 130~250mm | 26 seconds/mold (without core-setting time) | Edge Blow + Squeeze |
JNP7585 | (700~780)*(800~880)mm | 130~250mm | 130~250mm | 26 seconds/mold (without core-setting time) | Edge Blow + Squeeze |
2. High Production Efficiency: With an average maximum mold rate of 130 molds per hour, significantly increasing production output.
3. Ideal for Automation Transition: Perfectly suited for businesses transitioning from manual to automatic molding, enhancing the level of production automation.
4. Advanced Aeration Sand Filling Technology: Utilizes sophisticated aeration sand filling technology to ensure the production of high-quality castings.
5. Ready-to-Use Convenience: The Sand molding machines is ready for use with simple connections to power, compressed air, and sand supply, facilitating immediate production start-up.
6. Low Noise and Energy Efficiency: Designed with environmental considerations, the green sand mould machine operates with low noise levels and minimal energy consumption, meeting modern industrial requirements for eco-friendliness and energy savings.
7. Replaces Multiple Jolt Squeezers: One JNP high pressure green sand mould machine can replace multiple jolt squeeze sand flask molding moulding machine, saving space and reducing maintenance costs while improving production efficiency.
These features make the JNP hydraulic sand moulding machines an ideal choice for the casting industry's pursuit of automation and efficient production.
Key Advantages
1.Horizontal sand shooting for uniform density distribution
2.Full electric automation for energy efficiency
3.High-pressure injection for superior mold quality
4.Robust construction for 24/7 operation
5.IoT-ready for smart manufacturing integration
About Us
Founded on a foundation of excellence, JUNENG is dedicated to providing intelligent and cost-effective solutions to the casting industry. We are a high-tech research and development enterprise committed to advancing the field of metal sand injection molding machine . Our comprehensive range of products includes automated sand moulding machines and fully integrated casting lines designed to meet the needs of small to medium-sized casting operations.
Among our flagship products, Our JN-FBO Vertical sand casting molding machines and Horizontal Parting delivers high precision and efficiency for advanced casting applications. The JN-AMF Double Station Vertical sand casting molding machinery and Horizontal Parting enhances productivity with its dual-station design, delivering high-precision results. The JNH Top and Bottom sand moulding machinery used in sand casting offers a versatile and cost-effective solution for various molding applications. And the JNP Horizontal electric sand injection molding machine provides an economical option for simpler casting needs.
Through continuous technological advancements and a deep commitment to quality, we ensure that our sand molding machines are among the most reliable and efficient on the market. Our systems help businesses reduce labor costs, increase operational efficiency, and improve overall casting quality, making us a trusted partner for companies worldwide.
Our Vision & Values
At JUNENG, our mission is clear: to lead the global green sand mould machine market through a relentless focus on quality, innovation, and customer satisfaction. We adhere to the core principles of “Market-driven, Quality-focused” in everything we do. By leveraging the latest technology, we consistently push the boundaries of what is possible in automatic sand injection molding machine sand automation. We aim to provide our customers with not only cutting-edge metal sand injection molding machine but also end-to-end solutions that enhance their production capabilities.
Global Reach & Industry Leadership
With a state-of-the-art manufacturing facility spanning over 10,000 square meters, JUNENG has firmly established itself as an industry leader. Our sand moulding machines are trusted by customers in over 20 countries, including the United States, Brazil, India, Russia, and Vietnam. Our global reach is further supported by a network of authorized agents and sales offices, ensuring that we can deliver localized service and technical support to all our international clients.
In addition to providing high-quality electric sand injection molding machine , JUNENG maintains a dedicated after-sales service system designed to offer timely technical support and assistance. Whether through direct service centers or our authorized partners, we are committed to creating lasting value for our customers and ensuring the seamless operation of their sand molding machines.
Commitment to Innovation
As the casting industry evolves, so does JUNENG. We continuously monitor market trends and customer needs, adapting our solutions to meet the challenges of modern manufacturing. With strategic investments in research and development about sand green sand mould machine, we are poised to remain at the forefront of industry advancements, providing customers with state-of-the-art automatic sand injection molding machine that improve performance, reliability, and cost-efficiency.
Conclusion
As a leading manufacturer of electric sand injection molding machine, JUNENG Machinery is dedicated to delivering world-class solutions that meet the evolving needs of the casting industry. With a commitment to quality, innovation, and customer satisfaction, we strive to remain the partner of choice for businesses looking to enhance their production capabilities and stay ahead in a competitive global market.
Our reputation for high-quality products and exceptional customer service has made us a preferred supplier for leading casting companies worldwide.
