Product Features
JN-FBO Sand casting machine with vertical sand shooting and horizontal parting
Sand casting machine with vertical sand shooting and horizontal parting，Install a sand deflector at the sand injection port of the sand box to change the direction of the sand flow, effectively controlling the direction of the sand flow during the sand injection process and allowing the sand flow to avoid the template and refract to the negative part of the pattern, which not only protects the pattern, but also It effectively fills the shaded part of the model! In production practice, it has been proven countless times that the deflector is the best device to solve the above two problems very effectively!
Our sand casting machine with vertical sand shooting and horizontal parting combines two proven technologies for exceptional mold quality and operational efficiency. The vertical sand casting machine component ensures optimal sand density distribution by shooting sand perpendicular to the pattern plate, eliminating voids and ensuring perfect pattern replication. This is complemented by a horizontal parting system that provides smooth, reliable mold separation and ejection. This dual-technology approach makes it ideal for foundry green sand casting machine applications, where consistent mold quality and high production rates are essential. The machine achieves 94-98% compaction efficiency and reduces casting defects by up to 55% compared to conventional methods.
The upper prefill frame and upper sand box, the lower prefill frame and The lower sand box is integrated, and the thickness of the sand mold depends entirely on how much the compaction plate enters the sand box. There is a sand mold thickness selection menu on the man-machine communication operation panel of the molding machine control cabinet.The sand mold thickness can be easily and steplessly set according to the casting process requirements during production. The most economical use of molding sand.
In cold areas, in order to prevent sand from sticking to the compaction plate, a heating device is installed on the compaction plate. During the modeling process, each process requires different speeds and pressures. We adopt pump-controlled electro-hydraulic servo technology.The high-speed response of the servo motor is used to realize instant oil supply and precise control of different pressures and flows required in each process.
It eliminates the energy loss of high-pressure throttling and overcomes the problem of excessive oil temperature rise caused by high-pressure throttling in the traditional "valve-controlled servo" system, achieving the effect of energy saving and power saving, while reducing the system oil temperature.
Product Parameter
JN-FBO Sand casting machine with vertical sand shooting and horizontal parting
| Model | Mold Size | Mold Height from (Cope) | Mold Height to (Drag) | Average Maximum Mold Rate (without Core setting) | Molding System |
|---|---|---|---|---|---|
JN-FBO3 | 20" x 24" | 5" - 8" | 5" - 8" | 130 molds/hour | Edge Blow + Squeeze |
| 500 mm x 600 mm | 130 mm - 200 mm | 130 mm - 200 mm | 130 molds/hour (27 seconds/mold) | Edge Blow + Squeeze | |
550 mm x 650 mm | 130 mm - 200 mm | 130 mm - 200 mm | 130 molds/hour (27 seconds/mold) | Edge Blow + Squeeze | |
JN-FBO4 | 24" X 28" (609.6 mm x 711.2 mm) | 7" - 10" | 7" - 10" | 100 molds/hour (36 seconds/mold) | Edge Blow + Squeeze |
| 600mm x 700mm) | 7" - 10" (180 mm - 254 mm) | 7" - 10" (180 mm - 254 mm) | 100 molds/hour | Edge Blow + Squeeze | |
| 650 mm x 750mm) | 7" - 10" (180 mm - 254 mm) | 7" - 10" (180 mm - 254 mm) | 100 molds/hour | Edge Blow + Squeeze | |
JN-FBO5 | 24" X 30" (609.6 mm x 762 mm) | 9" - 12" | 9" - 12" (230 mm- 300 mm) | 90 molds/hour | Edge Blow + Squeeze |
| 700 mm x 900 mm) | 9" - 12" (230 mm- 300 mm) | 9" - 12" (230 mm- 300 mm) | 90 molds/hour | Edge Blow + Squeeze | |
800 mm x 600 mm) | 9" - 12" (230 mm- 300 mm) | 9" - 12" (230 mm- 300 mm) | 90 molds/hour | Edge Blow + Squeeze |
Product Details
Vertical sand injection and horizontal parting sand mold casting machine is a kind of sand mold casting equipment. Its characteristic is that it uses a vertical direction for sand injection and filling to form the upper and lower parts of the sand mold, and then separates the parting surface in the horizontal direction, which is convenient for taking out and placing castings and sand mold operations.
This equipment combines the efficient sand filling of vertical sand shooting with the convenient operation of horizontal parting, and is often used in the batch production of medium and small-sized castings, which can enhance the degree of automation and production efficiency of sand mold manufacturing.
The JN-FBO series of horizontal parting and unboxing molding machines combines the advantages of vertical sand shooting, molding and horizontal parting. It is increasingly favored by knowledgeable people in the industry. The double-sided formwork unboxing structure flips the upper and lower sand boxes 90 degrees, turning sand shooting into vertical direction and horizontal parting perfectly. Air pressure is applied from the top sand barrel, and the air pressure drop is evenly distributed in the entire sand barrel. The sand mold is shot from the sand barrel into the sand box from top to bottom. The sand flow distance is short, so it has the best filling performance. The air pressure gradient in the molding sand is relatively small. Low, the molding sand in the barrel is less tightly tightened, making it easier to shoot sand without causing scaffolding or perforation.
Fully Automated Operation for Precision Casting
This automatic sand casting machine delivers complete automation from sand filling to mold ejection. The PLC-controlled system manages the vertical shooting process, horizontal parting, and mold handling with precision accuracy. The automation includes intelligent sand moisture control, automatic pattern changing capability, and real-time monitoring systems. As a advanced types of sand casting machine, it offers production rates of 150-380 molds per hour with dimensional accuracy within ±0.15mm. The automated lubrication system and self-diagnostic features ensure consistent performance while reducing labor requirements by 65% compared to manual operations.
Superior Performance for Green Sand Applications
Engineered as a specialized foundry green sand casting machine, this equipment excels in handling clay-bonded sand mixtures with optimal moisture retention. The vertical shooting system ensures uniform density throughout the mold cavity, achieving hardness levels of 88-94 HB. The horizontal parting mechanism provides clean separation without mold damage, maintaining integrity for complex casting patterns. This machine is particularly effective for customized ductile iron sand casting machine applications, where precise mold quality is critical for producing high-strength, ductile iron components with excellent mechanical properties and surface finish.
Our Vision & Values
At JUNENG, our mission is clear: to lead the global vertical sand casting machinemarket through a relentless focus on quality, innovation, and customer satisfaction. We adhere to the core principles of “Market-driven, Quality-focused” in everything we do. By leveraging the latest technology, we consistently push the boundaries of what is possible in sand casting machine automation. We aim to provide our customers with not only cutting-edge automatic sand casting machine but also end-to-end solutions that enhance their production capabilities.
Global Reach & Industry Leadership
With a state-of-the-art manufacturing facility spanning over 10,000 square meters, JUNENG has firmly established itself as an industry leader. Our foundry green sand casting machine are trusted by customers in over 20 countries, including the United States, Brazil, India, Russia, and Vietnam. Our global reach is further supported by a network of authorized agents and sales offices, ensuring that we can deliver localized service and technical support to all our international clients.
In addition to providing high-quality customized ductile iron sand casting machine, JUNENG maintains a dedicated after-sales service system designed to offer timely technical support and assistance. Whether through direct service centers or our authorized partners, we are committed to creating lasting value for our customers and ensuring the seamless operation of their types of sand casting machine.
Commitment to Innovation
As the casting industry evolves, so does JUNENG. We continuously monitor market trends and customer needs, adapting our solutions to meet the challenges of modern manufacturing. With strategic investments in research and development about sand equipments for foundry, we are poised to remain at the forefront of industry advancements, providing customers with state-of-the-art green sand automatic foundry line that improve performance, reliability, and cost-efficiency.
Conclusion
As a leading manufacturer of automatic sand casting machine,JUNENG Machinery is dedicated to delivering world-class solutions that meet the evolving needs of the casting industry. With a commitment to quality, innovation, and customer satisfaction, we strive to remain the partner of choice for businesses looking to enhance their production capabilities and stay ahead in a competitive global market.
Our reputation for high-quality products and exceptional customer service has made us a preferred supplier for leading casting companies worldwide.
Advanced Sand Casting Technology:
This state-of-the-art Sand Casting Machine embodies the next generation of foundry equipment, specifically engineered for superior efficiency and casting quality. It seamlessly integrates the precision of vertical sand shooting with the operational simplicity of horizontal parting, creating a robust solution for high-volume production of intricate metal components. Engineered for demanding foundry environments, it significantly enhances productivity while maintaining exceptional dimensional accuracy.
Precision Vertical Sand Shooting Advantage:
The core innovation lies in its vertical sand shooting system. Sand is propelled downwards with controlled force and uniformity directly into the mold cavity. This gravity-assisted process ensures optimal compaction density throughout the flask, especially crucial for complex geometries and deep pockets. The result is consistently denser, stronger molds with minimal voids or weaknesses, directly translating to higher-quality castings featuring excellent surface finish, reduced scrap rates, and superior metallurgical properties.
Efficient Horizontal Parting Design:
Complementing the vertical sand fill is the horizontal parting mechanism. The mold flasks open and close along a horizontal plane. This design offers significant ergonomic and operational benefits: easier mold handling, simplified core setting (as cores rest naturally on the lower flask), straightforward access for cleaning and inspection, and inherently safer operator interaction compared to complex vertical parting systems. This translates to faster mold changeovers and reduced labor intensity.
Optimized Performance & Versatility:
This Sand Casting Machine excels in producing medium to large-sized castings across diverse metals like iron, steel, aluminum, and brass. The combination of vertical shooting and horizontal parting ensures rapid cycle times and consistent repeatability. It is ideally suited for foundries manufacturing automotive parts, valve bodies, pump housings, machinery components, and pipe fittings, where both precision and high output are paramount. Its robust construction guarantees durability under continuous operation.
Key Benefits Summary:
Choosing this machine delivers tangible competitive advantages: Unmatched Mold Quality (from vertical compaction), Enhanced Productivity & Lower Costs (faster cycles, less scrap, easier operation), Operator Safety & Ergonomics (horizontal access), and Superior Casting Consistency. It represents a highly efficient, reliable, and cost-effective Sand Casting Machine solution designed to maximize your foundry's output and profitability while ensuring premium casting result
