Machine characteristics
The JNP Horizontal Sand molding machine is a high-performance, servo-driven molding system designed for stable operation, minimal energy consumption, and consistent casting quality. Featuring a horizontal sand shooting mechanism and a servo-controlled hydraulic system, the JNP series offers a reliable solution for foundries seeking high automation, low labor requirements, and efficient production.
Engineered for durability and precision, the JNP series supports adjustable molding parameters to meet the varying needs of different casting applications. The system includes self-diagnostic capabilities for quick fault detection and maintenance, while the air-cooled temperature control system ensures efficient, quiet operation with reduced energy consumption.
The JNP series combines operational simplicity with advanced automation to help foundries optimize productivity while maintaining excellent casting quality.
Product Features
The extrusion sand mold is full without defect, the thickness of the sand mold can be adjusted, the mold closing precision is high, and the station is convenient to fill the coated sand core.
Moulding line adopts imitation machines control, the use of PLC, bit sensor components, pressure sensor components, liquid crystal display and other international first-class brand advanced components, to achieve the automatic and stable operation of the process and dynamic input of the animation monitor, fault inquiry and alarm functions. Remote control is possible. Compared with similar modeling lines, it has obvious progress and advantages in automation control, mechatronic integration level, equipment operation reliability, component wear resistance, synchronous output of the box, pile core, synchronous cooling, automatic sand addition and other complete sets of functions, standardization level and maintainability.
High productivity, high dimensional accuracy of castings, low noise, low labor intensity, simple assembly line, less auxiliary machinesry, small footprint, low process and construction investment, energy saving, is the most advanced and efficient tide moulding sand moulding line.
Product Parameter
JNP Horizontal Sand molding machine
| Model | Mold Size | Mold Height from (Cope) | Mold Height to (Drag) | Average Maximum Mold Rate (without Core setting) | Molding System |
|---|---|---|---|---|---|
| JNP3545 | (300~380)*(400~480)mm | 130~250mm | 130~250mm | 26 seconds/mold (without core-setting time) | Edge Blow + Squeeze |
| JNP4555 | (400~480)*(500~580)mm | 130~250mm | 130~250mm | 26 seconds/mold (without core-setting time) | Edge Blow + Squeeze |
JNP5565 | (500~580)*(600~680)mm | 130~250mm | 130~250mm | 26 seconds/mold (without core-setting time) | Edge Blow + Squeeze |
JNP6575 | (600~680)*(700~780)m | 130~250mm | 130~250mm | 26 seconds/mold (without core-setting time) | Edge Blow + Squeeze |
JNP7585 | (700~780)*(800~880)mm | 130~250mm | 130~250mm | 26 seconds/mold (without core-setting time) | Edge Blow + Squeeze |
PRODUCT DETAILS
1. Advanced Horizontal Sand Shooting Technology for Superior Mold Quality
Our sand molding machine with horizontal sand shooting revolutionizes mold production through innovative horizontal sand propulsion technology. This horizontal sand molding machine delivers sand parallel to the parting line, ensuring uniform density distribution and eliminating voids in complex patterns. The horizontal approach maintains perfect pattern alignment while preventing sand segregation, achieving 92-96% compaction efficiency. This technology is particularly effective for green sand mould machine applications, where consistent density is crucial for mold integrity. The system produces molds with exceptional dimensional accuracy and surface finish, reducing machining requirements and minimizing casting defects by up to 50%.
2. Fully Automated Hydraulic Operation for Maximum Efficiency
This hydraulic sand molding machine provides complete automation with robust hydraulic power for consistent performance. The system features PLC-controlled automation that manages sand filling, horizontal shooting, pattern stripping, and mold ejection with precision. The hydraulic system delivers 1,200-2,200 kN compaction force, ensuring high-density molds with hardness levels of 90-95 HB. As a fully automated sand moulding machines solution, it achieves production rates of 180-400 molds per hour while reducing labor costs by 60%. The automated lubrication system and self-diagnostic capabilities ensure reliable operation with minimal maintenance requirements.
3. Robust Metal Sand Molding Capability for Diverse Applications
Designed as a versatile metal sand molding machine, this equipment handles both ferrous and non-ferrous casting applications with equal proficiency. The horizontal sand shooting system provides complete pattern filling for complex geometries, including deep pockets and undercuts that challenge conventional molding methods. This horizontal sand molding machine maintains consistent performance with various sand types including green sand, resin sand, and clay-bonded mixtures. The machine's sturdy construction and precise control systems make it ideal for producing high-quality molds for automotive components, industrial machinery parts, and architectural castings.
4. Industrial-Grade Construction for Reliable Performance
Built for continuous foundry operation, these sand moulding machines feature heavy-duty construction with reinforced steel frames, hardened guide mechanisms, and wear-resistant components. The hydraulic sand molding machine system is designed for 24/7 operation with minimal downtime, featuring advanced filtration systems that protect hydraulic components from contamination. The horizontal shooting system is enclosed within a protective housing that prevents sand intrusion and reduces maintenance requirements. With noise levels below 78 dB and comprehensive safety interlocks, this machine provides both reliability and operator safety in demanding foundry environments.
5. Energy-Efficient Operation with Smart Control Systems
This green sand mould machine incorporates energy-saving features that reduce operating costs while maintaining high productivity. The hydraulic system features variable displacement pumps that reduce energy consumption by 30% compared to conventional systems. The intelligent control system optimizes sand usage and reduces waste through precise shot control and efficient recycling. As a modern metal sand molding machine, it offers IoT connectivity for real-time monitoring of production data, maintenance alerts, and performance analytics. This enables predictive maintenance and continuous process optimization for maximum efficiency and uptime.
About Us
Founded on a foundation of excellence, JUNENG is dedicated to providing intelligent and cost-effective solutions to the casting industry. We are a high-tech research and development enterprise committed to advancing the field of sand moulding machines . Our comprehensive range of products includes automated metal sand molding machine and fully integrated casting lines designed to meet the needs of small to medium-sized casting operations.
Among our flagship products, Our JN-FBO Vertical sand casting molding machines and Horizontal Parting delivers high precision and efficiency for advanced casting applications. The JN-AMF Double Station Vertical sand casting molding machinery and Horizontal Parting enhances productivity with its dual-station design, delivering high-precision results. The JNH Top and Bottom sand moulding machinery used in sand casting offers a versatile and cost-effective solution for various molding applications. And the JNP Sand molding machine provides an economical option for simpler casting needs.
Through continuous technological advancements and a deep commitment to quality, we ensure that our green sand mould machine are among the most reliable and efficient on the market. Our systems help businesses reduce labor costs, increase operational efficiency, and improve overall casting quality, making us a trusted partner for companies worldwide.
Our Vision & Values
At JUNENG, our mission is clear: to lead the global horizontal sand molding machine market through a relentless focus on quality, innovation, and customer satisfaction. We adhere to the core principles of “Market-driven, Quality-focused” in everything we do. By leveraging the latest technology, we consistently push the boundaries of what is possible in hydraulic sand molding machine sand automation. We aim to provide our customers with not only cutting-edge sand moulding machines but also end-to-end solutions that enhance their production capabilities.
Global Reach & Industry Leadership
With a state-of-the-art manufacturing facility spanning over 10,000 square meters, JUNENG has firmly established itself as an industry leader. Our metal sand molding machine are trusted by customers in over 20 countries, including the United States, Brazil, India, Russia, and Vietnam. Our global reach is further supported by a network of authorized agents and sales offices, ensuring that we can deliver localized service and technical support to all our international clients.
In addition to providing high-quality Sand molding machine, JUNENG maintains a dedicated after-sales service system designed to offer timely technical support and assistance. Whether through direct service centers or our authorized partners, we are committed to creating lasting value for our customers and ensuring the seamless operation of their green sand mould machine.
Conclusion
As a leading manufacturer of sand molding machine, JUNENG Machinery is dedicated to delivering world-class solutions that meet the evolving needs of the casting industry. With a commitment to quality, innovation, and customer satisfaction, we strive to remain the partner of choice for businesses looking to enhance their production capabilities and stay ahead in a competitive global market.
Our reputation for high-quality products and exceptional customer service has made us a preferred supplier for leading casting companies worldwide.
